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Robotics·Jun 1, 2024·AUST Mars Rover Team

AUST Mars Rover

University Mars rover platform — I led the circuit-simulation and PCB-design side for the team.

AUST Mars Rover

Overview

The rover is the project I learned the most from, mostly because nothing about it is "just electronics". You have a mechanical team, a software team, a mission plan, a deadline and a chassis that keeps changing shape, and your boards have to live with all of that. I led the circuit-simulation and PCB-design work — the power-distribution board, the connectors, the harnesses, the integration with motor drivers and the comms subsystem. A lot of the job was making sure the board was repairable in the field, not just elegant on paper.

Specifications

RoleLead, Circuit Simulation & PCB Design
MicrocontrollerSTM32 / Arduino-class controllers
ModulesMotor driversPower distribution boardRobotic arm electronicsCommunication modules
ProtocolsUARTI2CSPIPWMRF
Tech tagsMars RoverPCB DesignRoboticsPower DistributionEmbedded Systems

Architecture

Rover architecture separates power distribution, drive control, robotic arm control, and communication. PCBs and harnesses connect these subsystems into one serviceable platform.

Project photos

AUST Mars Rover
Rover platform
Mars Rover field test
Field test view
Mars Rover electronics
Electronics integration
Mars Rover team
Team and rover work

Videos

Implementation details

Firmware

Firmware and electronics supported motor control, actuator interfaces, subsystem communication, and sensor/telemetry routing across the rover.

PCB

Designed and reviewed PCBs for rover electronics, focusing on wiring reduction, maintainability, current paths, connector placement, and competition serviceability.

Power

Rover electronics require robust power distribution for motors, logic, communication, and sensors under vibration and field conditions.

Components / BOM

Custom power distribution PCB, Motor driver modules, Microcontroller boards, Communication modules, Connectors and wiring harness

Engineering challenges

High-current motor lines next to low-voltage logic, connectors that have to survive vibration, and a board that has to be understandable by a teammate at 2am when something fails during testing.

Solutions

Modular subsystem layout, careful connector grouping with clear labels, generous test points, and a lot of conversations with the mechanical team before locking any layout.

Results & metrics

Supported the AUST rover platform through electronics design and integration for field testing.

Future improvements

Per-rail current monitoring, a small telemetry dashboard, better labelled harnesses and environmental sealing for the next version.